converting sag mill

converting sag mill

Whitepaper Mill Optimisation

SAG mill circuit No. of mills # 1 SAG mill motor power installed kW 28,000 Motor type Gearless Mill manufacture FL SAG mill dimensions diameter length 40 ft (12,192 m) 26 ft (7,924 m) Mill direction Bi-directional Mill speed – range % critical 0-80 Mill speed – nominal % critical 76 SAG mill specific energy kWh/t 6.6 Grinding media Mm 125

INCREASED THROUGHPUT FROM LINER DESIGN …

SAG mill circuit No. of mills # 1 SAG mill motor power installed kW 28,000 Motor type Gearless Mill manufacture FL SAG mill dimensions diameter 40 ft (12,192 m) length 26 ft (7,924 m) Mill direction Bi-directional Mill speed – range % critical 0-80 Mill speed – nominal % critical 76 SAG mill specific energy kWh/t 6.6

Choosing a SAG Mill to Achieve Design Performance

the correct power required to grind ore in a SAG mill, by developing ore hardness variability functions for the ore body to be mined. This paper describes the …

Ball Mill vs SAG Mill: What's the Difference?

Here we will give you a complete guide on what is a ball mill vs SAG mill, how they are different, and how they are used. Let's get started! Operating Principle. The operating principle difference between a ball mill and a SAG mill is their specific energy consumption. Ball mills use an induced storage mechanism to grind materials.

Converting AG to Sag Mills: The GOL-E-Gohar Iron Ore …

MLA: M. Maleki-Moghaddam Converting AG to Sag Mills: The GOL-E-Gohar Iron Ore Company Case. Canadian Institute of Mining, Metallurgy and Petroleum, 2012 …

THE FUTURE OF SAG MILLS

THE FUTURE OF SAG MILLS SAG mills are well established in the mining industry with several possible flowsheets featuring them. But these circuits consume significant amounts of energy and water. ... conversion of the grinding circuit to a dry arrangement provides minimal benefit to overall plant water consumption. Conversely, …

Conversions between test types

Converting between comminution test types. Different tests are used in different grindability models for substantially the same purposes. Certain grindability tests are compatible with other tests, and an approximate conversion can be established by comparing to a database of testwork. ... Bond rod mill work index (Wi RM) SAG Grindability index ...

Converting AG to SAG mills: The Gol-E-Gohar Iron Ore …

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RoM BALL MILLS

RoM Ball mills, like SAG mills, utilise coarse rocks in the RoM feed as grinding media but with 25 – 40% steel balls added, which is advantageous when the coarse fraction in the RoM feed is ...

Integrated advanced process control with a sag mill …

(EGL) SAG mill driven by a 24,000 kW gearless drive. The SAG mill feeds two FL ball mills each 26 ft. in diameter × 40 ft. long (EGL), each driven by a 16,400 kW drive. The SAG mill is one of the largest volumetric capacity SAG mills in the world and represented the first 40 ft. SAG mill in Peru (Garcia & Villanueva, 2013 [1]).

Simulation of Choghart AG mill circuit using JKSimMet …

DOI: 10.29252/anm.8.16.71 Corpus ID: 116644042; Simulation of Choghart AG mill circuit using JKSimMet software and investigating the possibility of converting to SAG mill

Understanding the SAG Mill in Copper Ore Mining Process

SAG mills play an important role in copper ore mining by efficiently breaking down large chunks of material into manageable sizes while also using less energy than traditional methods. The Grinding Laws and Machines. Grinding is an essential process in the mining industry, and it involves breaking down large pieces of ore into smaller fragments

Autogenous and Semi-autogenous Grinding Circuits

simple and cost-effective circuit for a small mill that requires a fine grind is a single-stage SAG or AG mill (no secondary ball mill). The mill is closed with a hydrocyclone (just as …

Slurry pooling and transport issues in SAG mills …

The lower SDV in SAG 2 is due to its larger open area, 14% versus 10% for SAG 1. Interestingly dropping the open area to the same as that of SAG mill 1, results in the same calculated SDV as SAG mill 1. Figure 3 Mill …

A comparison of SAG mill power models

SAG Mill power draw models are used in mill design and grinding circuit modelling to predict how much power will be consumed by a particular mill geometry and operating configuration. ... conversion factor of 0.931 between motor input (C-model result) and mill shell (Doll, 2012).

Converting AG to SAG mills: The Gol-E-Gohar Iron Ore …

Converting AG to SAG mills: The Gol-E-Gohar Iron Ore Company case. Author: Maleji-Moghaddam, M. Author: Yahyaei, M. Author: Banisi, S. Abstract.

Operating comminution circuits without grinding media

Converting SAG mills to AG mills brings a new set of operating challenges to those lacking experience running AG mills. The most immediate impact to be addressed is the drop in throughput and unstable operation conditions. ... Converting your mill operating strategy might be a consideration even in times when grinding media supply is …

Converting AG to Sag Mills: The GOL-E-Gohar Iron Ore …

At the concentration plant of the Gol-E-Gohar Iron Ore Company (Iran) three 9 m × 2.05 m AG mills (fixed speed) are used in parallel in a dry operation. The performance of AG mills has been lower than the target value indicated by an increase in the product size (P80) from 450 µm (target) to 515 µm and low power draw (50% of nominal). By …

(PDF) Optimization of the Design of AG Mill Shell Liners at …

After converting AG mills to SAG mills on the account of liner profile change, 31% increase in throughput (from 419 to 548 t/h) in addition to 4% decrease in the product size (from 516 to 496 μm ...

SAG vs. AG Mills: Understanding the Key Differences

SAG and AG mills are two types of grinding equipment used in mineral processing. Both mills are designed to grind ore into smaller particles, but they operate differently. Understanding the difference between SAG and AG mills can help you choose the right equipment for your mineral processing operation.

The future of SAG mills

SAG mills are well established in the mining industry with several possible flowsheets featuring them. But these circuits consume significant amounts of energy and water. With alternative grinding …

MILLING CURVES AS A TOOL FOR CHARACTERISING …

SAG mills are simple and very effective grinding devices. Their operation, control, and modelling however poses some challenges to the operator and researcher alike. For a given design of mill ...

Converting AG to SAG mills: The Gol-E-Gohar Iron Ore …

Converting AG to SAG mills: The Gol-E-Gohar Iron Ore Company case M. Maleki-Moghaddam, M. Yahyaei, S. Banisi⁎ Shahid Bahonar University of Kerman, Mining Engineering Group, Engineering Faculty, Islamic Republic Blvd., Kerman, P.O. Box 761175-133, I.R. Iran article info abstract Article history: Received 30 June 2011

Power-based modelling of single-stage AG and SAG mill …

Most empirical comminution models are calibrated to two-stage AG/SAG mill and ball mill circuits -- this work compares the performance of several commonly used power-based …

Converting AG to SAG mills: The Gol-E-Gohar Iron Ore …

This research was carried out to convert existing AG mills to optimized SAG mills at the Gol-E-Gohar concentration plant to improve both grinding efficiency and to decrease the sulphur content of concentrate by increasing the degree of liberation of …

Converting AG to SAG mills: The Gol-E-Gohar Iron Ore Company …

At the concentration plant of the Gol-E-Gohar Iron Ore Company (Iran) three 9 m × 2.05 m previous termAGnext term (autogenous) previous termmillsnext term (fixed speed) are used in parallel in a dry operation. The performance of previous termAGnext termprevious termmillsnext term has been lower than the target value indicated by an …

(PDF) Toward a Simple Approach Determining Single Stage SAG mill …

in operating philosophy after converting the comminution circuit from a single stage SAG mi ll to a . ... (SAG) mills it was found necessary to have mill power equations for the large D/L (pancake ...

Converting AG to SAG mills: The Col-E-Gohar Iron Ore …

This paper presents an overview of current practical approaches to semiautogenous grinding (SAG) mill liner designs as they affect long-term liner …

Converting AG to SAG mills: The Gol-E-Gohar Iron Ore …

This study presents a new method for the online determination of the state of the mill lifters, using electrical and process variables in the construction of a neuro-fuzzy …

Power-based modelling of single-stage AG and SAG mill …

Most empirical comminution models are calibrated to two-stage AG/SAG mill and ball mill circuits-this work compares the performance of several commonly used power-based models to surveys conducted ...