calculation of abrasion index iron ore

calculation of abrasion index iron ore

and abrasion indices Determination of the tumble BSI …

developed to measure various physical parameters and to evaluate the behaviour of iron ores, including reducibility, disintegration, crushing strength, apparent density, etc. This …

Quality requirements of iron ore for iron production

As shown in Figure 16.1, world DRI production has seen constant growth since 1980 and reached over 75.2 million tonnes in 2013.Among the various DRI processes, MIDREX® dominates the market accounting for almost 63.2% of the total DRI production in 2013, followed by 21.2% for coal-based processes and 15.4% from the …

Influence of Pellet Basicity (CaO/SiO2) on Iron Ore Pellet …

preparation of the green pellets are iron ore, limestone, ben-tonite and Corex sludge. The chemical analysis of the raw material is shown in the Table 1. Iron ore fines and lime-stone of 10mm size were ground separately in laboratory ball mill. Green pellet mix was prepared by mixing the iron ore fines, limestone, bentonite and Corex sludge ...

Sticking index calculation of pellets after reduction

Download scientific diagram | Sticking index calculation of pellets after reduction from publication: Sticking of iron ore pellets in direct reduction with hydrogen and carbon monoxide: Behavior ...

IS 6495 (1984): Method of Tumbler Test for Iron Oxides: …

3.2 Abrasion Index - The abrasion index is a relative measure of the degradation of the material by abrasion. 4. TEST SAMPLE. 4.1 Gross Sample - The …

sbm abrasion inde of jaw crusher for iorn ore.md

sbm abrasion inde of jaw crusher for iorn oreGold Ore Crusher Buyer In Congo,Ore Jaw Crusher,Cone. Index > project > metal.the stone ore crushing machines are widely used in this country and there are lots of buyers in Congo.Stone ore jaw crusher and cone crusher machines are the basic ...

Abrasiveness of iron ores: Analysis of service-worn conveyor …

In addition to the fracture process, it is important to consider the hardness of minerals since the relationship between hardness of the material and the abrasive is important in the abrasion process [13], [14].The hardness values of the minerals that make up the iron ore found in the literature are presented in Table 1.Mohs hardness is a …

(PDF) Variability Study of Bond Work Index and Grindability Index …

It is a well-known fact that the value of the Bond work index (wi) for a given ore varies along with the grinding size. In this study, a variability bysis is carried out with the Bond standard ...

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iron ore. Fig. 3.3 : Effect of size of ore on degree of reduction. Iron ore and agglomerates as charge material should be resistant to abrasion. If they break into finer fractions due to impact, abrasion, compression and volume change within the furnace, the smaller particles result in choking of voids thereby affecting reduction and productivity.

Iron ores for blast furnace and direct reduction feedstocks

This International Standard specifies a method to provide a relative measure for evaluating the resistance of iron ores to size degradation by impact and abrasion. It covers the …

Ore Hardness Testing -SAG Mill Tonnage Estimation Method

For design purposes, you need an estimation or prediction of your SAG Mill's tonnage; well, there are 3 ways to generate good rock "ore" hardness testing data for SAG and ball mill circuit grindability from half drill core. We can abbreviate the discussion by saying there are three "faiths" of grinding, and there are small-scale tests …

Metallurgist & Mineral Processing Engineer

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Analysis of abrasive damage of iron ore pellets

Obtaining fracture toughness and hardness of iron ore pellet(IOP). ... For the abrasion resistance test, according to ASTM E279, a one diameter tumbler containing 11.3 kg IOPs rotates for 8 min at rotational speed of 25 rev/min. ... In DEM the procedure starts with contact detection and the calculation of contact forces and subsequently, the ...

Variability Study of Bond Work Index and Grindability Index …

It is a well-known fact that the value of the Bond work index (wi) for a given ore varies along with the grinding size. In this study, a variability bysis is carried out with the Bond standard grindability tests on different critical metal ores (W, Ta), ranging from coarse grinding (rod mills) to fine grinding (ball mills). The relationship between wi and grinding …

Study and Implementation of Quality Improvement …

The current investigation focuses on study and implementation of various quality improvement techniques to increase the proportion to the level of 60-70% and improve …

Optimum Pellet Basicity Desirable for Blast Furnace Operation

The stability of blast furnace process depends upon the quality of raw materials charged into the furnace. Among iron-bearing materials, pellets are an important feed material for the blast furnace operation. However, pellets exhibit swelling inside the blast furnace due to the high temperature inside the furnace, which causes dissociation …

Iron ores for blast furnace and direct reduction …

8.1 Calculation of the tumble index (TI) and abrasion index (AI) ... The committee responsible for this document is ISO/TC 102, Iron ore and direct reduced iron, Subcommittee SC 3, Physical testing. This fifth edition cancels and replaces the fourth edition (ISO 3271:2007), of which it constitutes a minor ...

Hybrid multistep modeling for calculation of carbon efficiency of iron

Iron ore sintering is the second most energy-consuming process in steelmaking. The main source of energy for it is the combustion of carbon. To find ways of reducing the energy consumption, it is necessary to predict the carbon efficiency. In this study, the comprehensive carbon ratio (CCR) was taken to be a measure of carbon …

ISO 3271:2015(en), Iron ores for blast furnace and direct …

8.1 Calculation of the tumble index (TI) and abrasion index (AI) 8.2 Repeatability and acceptance of test results. 9 Test report. 10 Verification. ... Iron ore and direct reduced iron, Subcommittee SC 3, Physical testing. This …

Iron Ore Pelletizing Process: An Overview

Evolution of binders for iron ore pelletizing Induration technologies Challenges and innovations in iron ore pelletizing 2. Pelletizing process and raw materials The iron ore is mined mostly from open pit deposits through mining operations and the raw product, run of mine, is subjected to mineral processing.

metallization of reduction and degree of reducibility …

9.1 Calculation of the final degree of reduction (R90) ... 9.2.2 Reducibility index for 40 % reduction ... Iron ore and direct reduced iron, Subcommittee SC 3, Physical testing. This third edition cancels and replaces the second edition (ISO 11258:2007), of which it …

Iron ores for blast furnace and direct reduction …

resistance of iron ores to size degradation by impact and abrasion. It covers the determination of the tumble and abrasion indices. This International Standard is …

Iron Ore Pelletizing Process: An Overview

PDF | On Jul 11, 2018, Sandra Lúcia de Moraes and others published Iron Ore Pelletizing Process: An Overview | Find, read and cite all the research you need on ResearchGate

Iron Ore Pellet Dustiness Part II: Effects of Firing Route and Abrasion …

The quantity of fines and PM10 generated by abrasion was linearly proportional to the tumble time, with approximately 1=3 (by weight) of the fines comprising PM10. 343 Iron Ore Pellet Dustiness, Part II and GK furnaces; and (ii) an investigation of the relationship between abrasion index and iron ore pellet dustiness.

SINTERING CHARACTERISTICS OF ITAKPE AND AGBAJA …

AIV - Abrasion index value SIV - Shatter index value TIV - Tumbler index value RIV - Reducibility index value RDIV - Reduction Decrepitation index value cc - Chemical compositon X - Agbaja iron ore concentrate Y - Itakpe iron ore concentrate Ispat - Means Steel in India ≤ - Less than or equal to

Bond Work Index

Berry and Bruce (1966) developed a comparative method of determining the hardness of an ore. The method requires the use of a reference ore of known work index. The reference ore is ground for a certain time (T) in a laboratory tumbling mill and an identical weight of the test ore is then ground for the same time.Since the power input to the mill is …

Insights into metal wear and particle breakage using Bond's

The Pennsylvania drum, which is an impeller-tumbling rig used in conducting Bond's abrasiveness test is presented in Fig. 2.It consists of a drum measuring 305 mm in diameter by 114 mm in length with small square lifter bars, which rotates at 70 ± 3 rpm, that is, 91 ± 4 % of critical speed (Bergstrom, 1985).

IS 11093 (2001): Iron Ore Lumps for Direct Reduction …

9 TUMBLER INDEX Tumbler index of iron ore lumps shall be 88 percent Min and abrasion index 5 percent when tested in accordance with IS 6495. 10 SAMPLING--.-J Representative samples of iron ore lumps shall be drawn according to the scheme of sampling given in IS 1405.,, 2 _&

Bond´s work index estimation using non-standard ball mills

It is a well-known fact that the value of the Bond work index (wi) for a given ore varies along with the grinding size. In this study, a variability bysis is carried out with the Bond standard ...

ISO 11323:2010(en), Iron ore and direct reduced iron

b) the abrasion index is a relative measure of the resistance of lump ore (3.3), agglomerates (3.8) or hot briquetted iron (4.3) to size degradation by abrasion, referred …